Benefits and Advantages

Double Membrane Technology

The hermetically sealed membranes provide ‘tamper evident’ protection, before and after filling.

The double membranes also maintain the high barrier properties of the entire package.

Before Filling
Top membrane completely sealed. Internal membrane partially sealed.
During Filling Internal membrane is completely heat-sealed to the gland from below.
After Filling Internal membrane is now fully sealed, providing tamper-evidence for the filled pack.

Advanced and innovative aseptic transfer technology

  Step by Step fill valve principles
  • Heat-sealed into the barrier bag wall is a 16mm or 32mm Intasept® gland (filling port).
 Steam Sterilisation
The filling interface and the outer surface of the top membrane are steam sterilised
  • This gland features two laminated barrier membranes.

  • One membrane is sealed across the top of the gland, and a second, internal membrane is partially sealed across the bottom of the gland.
 Piercing the Membrane
The top membrane is pierced by a forward stroke of the fill plunger.
  • The bag and gland are then supplied sterilised, ready for filling.
 Filling
Sterile product flows through the filling head and into the bag past the partially sealed internal membrane on the bottom of the gland.
  • The Intasept® system provides interface sterilisation, filling and resealing without removing the bag from the filling head. At no time during the filling cycle is the product exposed to any potential contamination.
 Sealing and Flushing
The internal membrane is completely heat-sealed to the gland from below, but does not fuse to the bag itself. The gland is steam flushed before the bag is released.

Click here to see the filling sequence in more details : http://www.rapak.com/sequence.asp

For futher information please fill in our Enquiry Form

Related Pages

Intasept™ Speed Selector

How Intasept™ Works

Intasept™ 2200 Series

Compact Single-Head
Semi-Automatic filler


Intasept™ 2400 Series

Single-Head
Semi-Automatic filler


Intasept™ 2600 Series

Single-Head
Fully-Automatic filler


Intasept™ 2800 (Bulk) Series

Single-Head
Semi-Automatic Bulk filler
© 2008 DS Smith Plastics Ltd. All rights reserved.   Site Map  |  Terms of Use  |  Terms of Sale & Purchase  |  Contact Us